6mm 12 Axis KCT-1245WZ Camless CNC Versatile Wire Forming Machine & Car Seat Spring Making Machine

• Customization: Available
• After-sales Service: Available
• Waterproof Rating: IPX-0
• Model NO.: KCT-1245WZ
• Warranty: 1-year
• Condition: New
• Certification: RoHS, ISO 9001:2000, ISO 9001:2008, CE
• Automation: Automatic
• Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless Steel
• Type: Cnc Bending Machine
• Model No: KCT-1245WZ
• Axis Count: 12 Axis
• Applicated Wire Diameter: 1.2-4.5mm
• Power AC: 380V 50Hz 3 Phase
• Weight: 5500kg
• Machine Size: 2700*2000*1900mm
• Max. Outer Diameter: 120mm
• Max. Wire Feed Speed: 100m/min
• Spring Index: 4
• Feed Roller Group: 3 Groups
• Total Power: 26KW
• Feed Servo Motor: 4.4KW
• Quill Servo Motor: 1.8KW
• Wire Rotation Motor: 4.4KW
• Former Servo Motor: 1.8KW*8
• Transport Package: Vacuum Packed & Wooden Case
• Specification: CE, ISO 9001: 2008, SGS
• Trademark: KCMCO
• Origin: China
• HS Code: 8463300000
• Production Capacity: 300 Sets/Year

Product Description

Top 3 Manufacturing Vendors in China KCMCO Spring Precision Machinery
KCT-1245WZ Camless Versatile Spring Rotating Forming Machine (1.2-4.5mm)

Model No	KCT-1245WZ
Axes Number	12 Axes
Wire Diameter	1.2-4.5mm
Max. Outer Diameter	100mm
Max. Feeding Length	unlimited
Feeding Setting Value	+/-0.01- +/-9999.99mm
Wire Feeding Speed	Unlimited
Max. Production Rate	100m/min
Cam Setting Value	+/-0.1 - +/-359.9
Power AC	380V 50/60HZ
Dimensions(LxWxH)	2700*2000*1900mm
Machine Weight	5000KG

Our Advantages:
1.Top 3 Spring Machine Supplier in China; 
2.Professional Engineers and Technicians with more than 10 years; 
3.High Precision, Fast Speediness, High Stability; 
4.High quality spring machines with better online sales-services; 
5.KCMCO Brand has already been known for its products from more than 30 countries and regions around the world. 

KCT-1220WZ 12-axis Camless CNC Versatile Spring Rotating Forming Machine, referred to as 4.5mm Camless spring machine, machining line diameter φ0.3-2.0mm, suitable for the production of various precision compression spring, tension spring, torsion spring, scroll spring, tower spring, flat wire springs, special-shaped spring and molding line and other products, widely used in furniture, mold, machinery, agricultural machine, motorcycle, automobile, railway and aviation etc..

Our company's KCT-1245WZ 12-axis Camless CNC versatile spring rotating forming machine adopts Taiwan Windows7 operation control system, reference imported from Japan Yaskawa servo motor, using the unique non cam and no arm design tool are controlled independently by eight servo motors, the turret eight shaft, wire feeding shaft, a shaft, a rotating core transfer line the shaft and the shaft of a curl, a crank connecting rod forming system, wire feeding system, transfer system, straightening system and rotary core system etc.. In addition, the machine can be equipped with hydraulic scissors device, cutting noise is small, the damage to the mandrel and the machine is zero; at the same time also can be equipped with multi-function manipulator, not only has the characteristics of fast forming, accurate and stable performance, but also more convenient and easy to operate.

This machine is suitable for making different types of springs, including tension springs, torsion springs, extension springs, industrial springs, conical springs, hourglass springs, flat springs, compresion springs, scroll springs, tower springs, tool springs, wave spring and difficult shaped springs as well.
 

Product Description

1.1220WZ 12 axis Camless CNC Versatile Spring Rotating Forming Machine, is composed by Taiwan computer system and Japan Yaskawa servo motor special designed with no rocker arm and camless, , the slide base is separately controlled by eight servo motor, Feeding axis, Quill rotating axis, Wire rotating axis and Spinner axis.

2. It composed of crank connecting link system, feeding and rotating system, coiling straightening system and quill system. It can install the device of hydraulic pressure scissors, low noise; The damage is zero on mandrel and machine. It is suitable for making kinds of tension spring, torsion spring, compression spring, scroll spring, tower spring, flat wire spring and such highly difficult springs. Largely increased the spring making range, it is precise, stable and easy to operate

3. The crank connecting link system are include eight knife rest, eight knife rest are separately driven by eight Yaskawa servo motor through VRB reducer, no influence from each other, make the spring forming handy and easy. Controlled the feeding and wire rotation system synchronous through CNC program, at the same time the feeding accuracy can be reach within 0.1mm during wire rotation.

4. Feeding system
The feeding system are equipped at the rotation system of the machine, it has 3 pairs feeding roller, 2 rollers as one pair, different wire size need different feeding rollers, the computer control the feeding system, the moving unit is 0.01mm, the maximum moving length is 99999.99 unit.

CNC Computer Screen Interface:

Packaging & Shipping

All machines from Dongguan Kaichuang Precision Machinery Co.,Ltd. is packed with wooden case and vacuum packed. Before we ship the machine, our QC will check the all functions of the whole machine to make sure you can get 100% high quality and clean machines. Your satisfactory to our service always motivates us to move forward. If you have any any customization, please feel free to let us know. 

Sample Shows

Application Industry: Aerospace Components, Agricultural Equipments, Appliances, Automotive Applications, Construction Applications, Heavy Industry, Light Industry, Material Handling, Medical Devices, Mining, Oil and Gas Equipment and so on.

Compression springs
Coiled, helical springs with gaps between coils. Compress under load, absorbing energy. Produced by hot and cold method. They can have constant and variable stiffness, and, accordingly, cylindrical, conical, barrel-shaped. Widely used in all industrial areas.

Tension springs
Twisted springs with closed coils and hooks at the ends. Under load, the spring stretches, trying to return the mechanism to its original position. Mandatory heat treatment is carried out during production. These springs are subject to special requirements for strength and elasticity. They are in demand as suspension elements, locking mechanisms, lifting devices, etc.

Torsion springs
A spring that compensates for torsional force by changing the angle of the hooks. It is made of a special spring wire with a diameter of 0.5 mm. If necessary, the surface of the product is treated with zinc or oiled. It is used in mechanical engineering, furniture production, in locks of hooks of lifting machines, etc.

Belleville springs
Disc-shaped springs with minimal deflection under heavy load. They are produced from spring-spring steel, corresponding to GOST. Serial, parallel and combined type of assembly is possible to obtain the desired load resistance. Pass thermal and superficial processing, to order become covered with a protective layer. Used in mechanisms such as valves, hangers, couplings, clamps, etc.

Tool springs
The name is associated with the frequent use of these springs in the instrument. Products have a rectangular rather than a round section and are used in conditions of a shortage of working space. The profile provides maximum travel, high endurance and a large working range. The springs undergo thermal and surface treatment, and if necessary, are covered with cadmium or zinc, painted with powder paint in the desired color.
You can also order cuff springs and pipeline support springs from us.
 

Related Products

 

Dongguan Kaichuang Precision Machinery Co.,Ltd.
Company profile
Dongguan Kaichuang Precision Machinery Co., Ltd (referred to as KCMCO ) located in Dongguan Guangdong province, is one of the nation's largest professional manufacturer of CNC spring machinery, was founded in 2003.
KCMCO is a collection of R&D, manufacturing , sales and service in the integration.KCMCO introduces Taiwan controlling technology and Japan servo motor to produce variety of springs with the feature of high precision of feeding, stable and precise shaping as well as novel and attractive appearance.
KCMCO Focus on advanced computerized multi-axes spring machine and cnc wire bending machine, cnc spring forming machine, cnc camless versatile spring machine , cnc compression spring machine and etc. We have setup a distribution network in various locations in China, U.S., Czech Republic, Russia, South America, India ,Thailand, etc.

Mission
KCMCO strives to provide our customers with products and services that meet and exceed their expectations.Our commitment to customer service and the efforts we put into creating means we go to find innovative to new challenges. As a customer -oriented company, we have the ability and core technology to move quickly and service numerous markets.

Exhibition Shows

 

Company Profile

1. The factory has about 20 years experience in this field(Spring machines), and the Founder Mr Liu has about 40 years experience for manufacturing the Spring Machine who witnessed the Spring Industry development in China.

2. A complete production line from Design, Own Processing centre for spareparts & worktable, Importing Japan Sanyo and Yaskawa motors, Importing TaiWan Brand controlling system, Finishing operation, Inspection centre, Testing team and Professional vacuum packing with Fumigated wooden case.

3. A complete set of CNC Spring coiling machine & wire bending machine to processing the wire diameter from 0.15mm to 8.0mm, especially including the new technology of the Camless machine with wire rotation function and the applying of the Camera Spring Length Gauge on the Compression Spring Machine

4. Quality first, QA/QC is one of the most important departments in our company.

5. Over 150 skilled worker, 48 technicians and one group of 20 engineers.

6. Main market: Europe (UK, Italy, Sweden, Romania, Poland, Estonia, Russia, Turkey)
Africa (South Africa, Egypt, Tunisia),
Asia (Korea, India, Malaysia, Vietnam, Iran, Thailand),
South America (Brazil, Argentina, Colombia, Cuba, Mexico)
North America( The USA)

7. We have established customer oriented quality management system, strengthen lasting innovation and enhance after-sale services.
Our principle is "Quality first, Customer paramount, Keep improving"
Give your project to us, we "KCMCO" are going to do the best profession to you.

After Sales Service

Remote free technical support by e-mail or telephone, or the supplier can assign the technicians to the customers' factory for the technical support if requested, but cost out of China for technicians will be born by customer, or customers can send their own technicians to the supplier's factory for free traning

If you have any interest or question about our company and machines , welcome to contact with us, thanks.

FAQ

Q1: How to place the order?
A1: You can place the order by email us or reach us directly with your contact information.

Q2: What is the MOQ?
A2: One set. The more you have, the better price you will get.

Q3: What is the payment term?
A3: The payment term is 30% deposit as PO confirmation, and 70% before the shipment.We also accept other payment term.

Q4: What is the delivery time?
A4: Normally the delivery time of the machine is 30-40 working days after receiving deposit.But it all depends on machine models you place the order. Some of them could be shipped within 7 working days if we have that machine available in our warehouse.

Q5: What is the guarantee period of the machine?
A5: The guarantee period is one year for the core components like motor from the date of B/L.